500 Kw Per Hour Coal Gasifier/Coal Gasification Power Plant with Electric Generator

Basic Info

Model NO.	300GF-500GF
Rated Power	300kw-1000kw
Fuel Type	Coal
Speed	500rpm/600rpm/750rpm
Structure	Inline 4 Stroke
Cooling Type	Open
Connection	3p4w
Warranty	One Year or 1500 Hours
Certificate	CE ISO
Intake	Natural/Turbocharger
Application	Power Plant, Factory Power Supply
Installation Abroad	Guide Installation
Transport Package	Plywood Package by Seaway
Specification	300kw-1000kw
Trademark	zichai
Origin	Zibo, Shandong
HS Code	850220
Production Capacity	500

Product Description

500 kw per hour Coal gasifier/coal gasification power plant with electric generator

The basic principle of coal gasification system is to convert coal into combustible gas. It is then used as fuel in gas engine to generate electricity. Coal gasification system is characteristic of small land requirement and environment friendly.

Our coal gasification process includes three steps. The First step is coal gasification, which convert coal into syngas. The Second step is syngas purification. The producer gas coming from gasifier usually contains contaminants including dust, coke, tar and etc. The contaminants will be removed by the purification system to ensure normal operation of gas engine. The Third step is power generating in gas engine. The high temperature exhaust gas may be reused by waste heat boiler to generate steam or hot water for civil or industrial use). Steam turbine may also be considered to make a gas-steam combined cycle power plant, which will increase the total efficiency.

This technology uses thermochemistry conversion method. With company independent R&D technology, coal can be converted into electricity, heating or charcoal. Moreover, the coal can be turned into wealth and can be made full use of.

The basic principle of coal gasification power generation system is to convert the different types coal into gas, and use the combustible gas to drive gas generating equipment for electricity. It can take full advantage of the equipment's compact-design and environmental-friendly features. Therefore, it is one of the most eco-friendly way for coal.

The process of coal gasification power generation includes three steps. The first step is coal gasification. The coal is converted into combustible gas. The second step is gas purification. The gas has impurities through gasification, including ash, tar, which should be removed with purification system in order to ensure the operation of gas power generator. The third step is gas power generation, which use gas engines(spark plug ignition type) for electricity generation, and the high temperature flue gas produced by the gas engine can heat boiler to get steam or hot water for residential or industrial use.

The coal gasification power generation system adopts modular design, which can be normally applied to power stations of 50-20000KW.

Typical coal quality index for gasifier

Item	Technical requirements	Test method
Particle size, mm	bituminous coal:25~50,50~100,25~80	GB/T189
Block coal limit rate,%	≤18.0	MT/T1
Inclusion rate, %	≤3.0	MT/T1
Ash Ad, %	≤18.00	GB/T 212
Coal ash melting softening temperature ST (°C)	>1250	GB/T 219
Total sulfur Std, %	≤1.00	GB/T 214
Thermal stability TS-6,%	>60.0	GB/T 1573
Crush strength SS,%	>60.0	GB/T15459
Maximum thickness of the gel layer (1) Y, mm	≤12.0	GB/T 479
Calorific value Qnet.ar, MJ/kg	bituminous coal:>21.00	GB/T 213

Coal gasifier station

Gas Quality

• Gas temperature≤40ºC
• Gas pressure 2.5~10kPa
• Pressure change rate≤1kPa/min
• Calorific value ≥ 4.0MJ/Nm3
• Moisture content≤40g/Nm3, no free water
• Impurity content≤30mg/Nm3
• Impurity size≤5μm
• Tar content≤50mg/Nm3
• H2S≤50mg/Nm3
• Total sulfur≤100mg/Nm3
• NH3≤20mg/Nm3
• Cl≤50mg/Nm3
• H2≤50%
• O2≤1%

Gas Generator Specification

	Item	Technical specification
Engine	Model	6300D/M	6300D/M-1	8300D/M-1	8300D/M-2	8300D/M-3
	Type	Inline, water cooled, four stroke, spark plug ignition
		Non-turbocharged
	Cylinder number	6		8
	Cylinder diameter (mm)	300
	Rated speed(r/min)	500	600	500	600	600
	Rated power (kW)	400	440	500	550	660
	Rated thermal consumption(MJ/kW·h)	≤11.0
	Rotate direction (From flywheel)	Clockwise
	Start mode	Compressed air/motor start
	Exhaust temperature (ºC)	≤600
	Oil consumption(g/kW·h)	≤0.8
Generator set	Type	350GFM	400GFM	450GFM	500GFM	600GFM
	Rated power(kW)	350	400	450	500	600
	Frequency(HZ)	50
	Voltage(V)	400/6300/10500
	Current(A)	631/40/24	722/46/28	812/52/31	902/57/34	1083/69/41
	Power factor (COSΦ)	0.8 (Lagging)
	Phase and connecting	3phases 4wires /3phases 3wires
	Dimension (L×W×H) (mm)	5800×1600×2900		6400×1600×2900
	Weight(kg)	18000		22000

Why Chosse Zichai product?1. Development and manufacturing internal combustion engine since 19702. Factory area over 330000m2 & over 2200 employees3. Highly versatile power generator with ability to handle more than 20 different gases4. More than 200 employees dedicated to developing and improving power generator for various gas.5. More than 1000 systems installed in over 20 countries using a variety of gases.6. More than 50 people in the Customer Service Department making the Organization very Customer Responsive.

FAQ1.Are you a trading company or manufacture?Manufacture with factory.2.What kinds of gas generator set do you produce?It covers for all kinds of gas produced in agriculture and industry, including biomass gas, biogas, natural gas, coal mine gas, coke oven gas, semi-coke gas and syngas, as well as related gas produce equipment.3.What is your delivery time?Normally within 60days, it depends on the configuration and quantity, please confirm with us before order.4.What is your payment terms?T/T or L/C.5.How do you pack products?Standard export packaging. Equipment packing with plastic bag, and with new solid wooden box, suitable for long-distance sea transportation, moisture-proof, earthquake, rust-proof and anti-brutal handling.6.What is your available port of shipment?Normally Qingdao port, other ports available according to customers' requirement.